Transport logistics

Transport logistics is the linking element between planning, material flow and deployment on the construction site. In the context of concrete demolition, special demolition, rock excavation, tunnel construction and natural stone extraction, it ensures that tools, power units and accessories are available at the point of use at the right time, in the right quantity and in the right condition. This includes organizing heavy and sensitive components such as concrete demolition shear, rock and concrete splitters, hydraulic power pack, hydraulic shear, Multi Cutters, steel shear, tank cutters and rock wedge splitter – including their safe packaging, load securing and internal transport into hard-to-access areas.

Definition: What is meant by transport logistics

Transport logistics refers to the holistic planning, control, execution and monitoring of goods movements between procurement, warehouse, production, assembly or construction site and return. The goal is the economical, on-time and safe relocation of products and operating supplies in compliance with technical, organizational and legal framework conditions. In the application fields of concrete demolition, building gutting and concrete cutting, rock excavation, tunnel construction and special demolition, transport logistics covers supra-regional shipping (road, rail, water, air) as well as the “last mile” to the actual point of use – for example in shafts, tunnel bores, intermediate floors or cordoned deconstruction zones.

Tasks, processes and building blocks of transport logistics

Tasks range from dispatching, route planning and packaging concepts through handling to construction logistics. Core processes include demand determination, scheduling, selection of suitable means of transport, building stable loading units, load securing, documentation, tracking and handover including function check. Essential building blocks are suitable load carriers (pallets, mesh boxes, crates), clear labeling (serial numbers, tool IDs), standardized interfaces (e.g. anchorage points) and defined delivery time windows. For Darda GmbH tools such as stone splitter and concrete splitter, concrete demolition shear, hydraulic power pack, hydraulic shear, Multi Cutters, steel shear, tank cutters and rock wedge splitter this means: lifting in line with weight and center of gravity, protection of sensitive surfaces, reliable transport locks, media handling (hydraulic fluid, hydraulic hose line, hydraulic connection) and a safe flow back into maintenance and spare parts supply.

Value-adding role of transport logistics in demolition and deconstruction

Well-coordinated transport logistics shortens setup times, reduces downtime and increases occupational safety. Coordinated delivery time windows and prepared unloading points relieve the construction site. This is particularly relevant for heavy or unwieldy equipment such as concrete demolition shear, steel shear or tank cutters, whose delivery and positioning often require crane operations, lifting devices and secured access routes. In natural stone extraction and rock excavation, takt-accurate supply with rock wedge splitter and hydraulic power pack improves the utilization of work cycles, while in tunnel construction the route logistics with restricted profiles and limited time windows demands precise takt planning.

Interfaces with procurement, warehousing and deployment planning

Transport logistics links demand planning with warehousing and deployment control. Dispatching, goods receipt and order picking ensure that complete sets – for example stone splitter and concrete splitter with the appropriate hydraulic power units, hoses, protective caps and tools – are ready as a loading unit. Transfer points and responsibilities must be clearly defined: from shipping via the carrier to the crane operator or crew leader at the point of use.

Transport requirements for concrete demolition shear and stone splitter and concrete splitter

For these tools, robust packaging, safe gripping and lifting options as well as protection for blades, jaws, cylinders and lines are crucial. Hydraulic connections must be capped, hoses routed without tension and transported depressurized. Weight, center of gravity and possible residual energies must be taken into account when selecting the lifting gear. For stage transports – for example from the truck to the floor during building gutting – load-bearing interim depots, stair-transport aids or compact lifting devices help to safely pass bottlenecks, low ceiling heights and sensitive floor coverings.

Packaging and loading units

  • Select suitable load carriers (industrial pallets, mesh boxes, wooden crates with internal padding)
  • Protect edges, cutting edges and grippers with protective covers
  • Use transport locks on moving parts, protect operating handles and sensors
  • Cap hydraulic connections, include leakage protection material
  • Bundle complete sets (tool, power units, hose bundles, operating manuals, accessories)

Load securing and lifting points

Securing is carried out as a form-fit and/or force-fit. Lashing points, lifting eyes and lifting lugs must be used without damaging components. An adequate number and load capacity of lashing equipment must be provided; chains, straps and edge protectors must be checked for condition. Lifting gear (e.g. spreader beams) supports a favorable lifting angle and prevents swinging. Craneable units are correspondingly marked and prepared to allow safe unhooking.

Hazardous goods and operating supplies

Hydraulic power pack may contain fluids. For packaging, transport and storage of such operating supplies, general regulations apply depending on the contents and must be observed carefully. A competent review of the applicable rules and suitable labeling help minimize risks, including aspects of hazardous goods (ADR).

Construction logistics: last mile and in-plant transport

From unloading onward, construction logistics determines speed and safety. Access routes, load capacities, ramps, elevators and crane hook heights must be clarified in advance. In tunnel construction, tight radii, gradients, ventilation and limited turning options affect takt planning. In existing buildings, staircases, slab loads and restricted times shape the material flow. Clear routing, buffer zones and unambiguous transfer organization reduce waiting times and crane idle times.

Tunnel construction and rock excavation

Long supply routes and limited cross-sections require compact loading units and robust packaging. Dust and moisture demand sealed containers and easily accessible carrying points. The temporary setup of transshipment points along the heading shortens travel times and supports the continuous use of stone splitter and concrete splitter as well as rock wedge splitter.

Building gutting and concrete cutting in existing buildings

For building gutting, floor-by-floor logistics, separation from user areas and noise control are key. Deliveries often occur in time windows with lifting devices and staff on standby. Stair transports require non-slip aids, short carry intervals and consistent securing of concrete demolition shear, hydraulic shear or Multi Cutters against unintentional opening.

Hydraulic power pack and hose management

Hydraulic power pack must be transported so that ventilation openings remain free and controls are protected. Hose bundles are rolled, secured with kink protection and capped at the ends. Clear labeling facilitates rapid commissioning. Depressurized states and clean couplings prevent consequential damage and shorten setup times.

Hydraulic shear, Multi Cutters, steel shear and tank cutters: specifics

Cutting tools have exposed cutting edges and joints. Protective covers, fixations and transport locks prevent damage and injury. Depending on the application, tank cutters may entail special requirements for cleaning, degassing and labeling; the applicable regulations must be observed carefully. For steel shear, mass, center of gravity and lever points must be defined before lifting to avoid collisions and swinging.

Planning guide: step by step to a safe and economical transport chain

  1. Clarify demand: which tools (e.g. concrete demolition shear, stone splitter and concrete splitter), which accessories, which deployment dates?
  2. Record weights, dimensions, centers of gravity and lifting points; define lifting and lashing equipment.
  3. Define the packaging concept: load carriers, protective measures, transport locks, media handling.
  4. Route and time planning: access routes, delivery time windows, crane operations, handling points, buffer zones.
  5. Create and document the load securing concept; clarify responsibilities.
  6. Prepare shipping documents and labeling; assign ID and serial numbers.
  7. Handover on the construction site with visual inspection and completeness check; function test after release.
  8. Organize return transport, cleaning, inspections and routing into maintenance/spare parts supply.

Documents, labeling and traceability

Clean documentation accelerates processes: packing lists, handover records and clear identification marks support goods receipt, assembly and service. Serial numbers, tool IDs and batch information facilitate the allocation of spare parts. Scans during loading and unloading create transparency regarding location, condition and complete sets – for example when hydraulic power pack, hoses and rock wedge splitter are scheduled together.

Sustainability and cost impact

Reusable packaging, consolidated transports and optimized routes reduce emissions and costs. Robust, standardized loading units reduce damage, lower waste and speed up handling. Realistic takt planning avoids idle times for cranes and staff – especially with heavy tools such as steel shear and tank cutters.

Digital support and KPIs

Dispatching tools, shipment tracking and barcode/QR-based processes increase transparency and on-time performance. Key figures include delivery reliability, circulation times, damage rates and crane idle times. In practice, a simple traffic-light logic for delivery time windows helps identify bottlenecks early and initiate countermeasures.

Risk management and emergency concepts

Weather, closures, technical defects or short-term plan changes require alternatives. Emergency contacts, replacement vehicles, additional lifting devices and flexible buffer times increase robustness. Careful assessment of legal requirements and regular training on load securing and handling operating supplies reduce day-to-day risks.

Quality assurance and handover

During handover, packaging, transport locks, connections and completeness are checked. Damage is documented, storage areas are kept clear and commissioning is prepared. A clear division of tasks between logistics, site management and executing crew accelerates the start of work with concrete demolition shear, stone splitter and concrete splitter, hydraulic shear and other tools from Darda GmbH.