Granite Block - Quarrying & Hydraulic Splitting

A granite block is a massive natural stone cuboid made of magmatic plutonic rock, quarried in the granite quarry, shaped to defined geometries, and moved, split, or crushed in building construction, civil engineering, landscaping, and special demolition. In combination with methods of rock excavation, natural stone extraction, and inner-city special demolition, controlled methods with low vibration levels play a central role. These include, in particular, hydraulic rock and concrete splitters and hydraulic wedge splitters with a suitable hydraulic power unit. In mixed structures of granite and concrete, concrete demolition shears are additionally used to process the different materials professionally and separately.

Definition: What is meant by granite block

A granite block is a large-format natural stone block made of granite, usually detached as a raw block directly from the rock mass and then shaped to transport or workpiece dimensions. Granite consists predominantly of quartz, feldspar, and mica, exhibits a dense, crystalline grain structure, and shows high compressive strength along with a significantly lower tensile strength by comparison. In practice, granite blocks appear as raw blocks, cuboids, boulders, or dimension stone; they are extracted in the granite quarry, further processed in the plant, or split on site with low vibration levels. Natural jointing, mineral composition, and grain bonding result in preferred splitting directions that are taken into account when selecting the drilling pattern and splitting technique.

Properties, extraction, and processing of granite blocks at a glance

Granite blocks are heavy, strong in compression, and dimensionally stable. Typical bulk densities are about 2.6 to 2.8 t/m³; compressive strength can roughly range between 100 and 250 MPa, whereas tensile strength is significantly lower. In natural stone extraction, raw blocks are detached from the rock via a coordinated drilling pattern, with joints and bedding dictating the geometry of the separation planes. For low-vibration methods, hydraulic splitters and hydraulic wedge splitters with a suitable hydraulic power unit are used: After precise drilling, cylinders are inserted into the boreholes, pressure is applied, and controlled splitting forces are introduced into the rock. In this way, granite blocks can be separated into defined segments without explosives, with reduced emissions and high dimensional accuracy—an advantage in rock excavation and tunnel construction, inner-city special demolition, or under special demolition conditions (heritage protection, confined spaces). Where granite and concrete meet, for example in foundation strengthening or infills, natural stone portions are split with low vibration levels, while concrete is processed separately with concrete demolition shears. The result is clean separation joints, traceable workflows, and material separation that simplifies further handling and recycling.

Geological properties and technical parameters

Geological formation governs the behavior of granite during detachment, splitting, and transport. Several basic parameters are decisive for planning and execution:

Grain structure, jointing, and preferred split directions

Granite has a crystalline, apparently isotropic texture that is nevertheless influenced by natural joints, faults, and bedding planes. These inhomogeneous zones favor splitting planes. A good drilling pattern aligns with visible joints, discolorations, fine streaks, and acoustic findings (tap test) to introduce forces in a targeted way.

Compressive strength, tensile strength, and elasticity

While compressive strength is high, tensile strength is significantly lower. This is exploited in hydraulic splitting: forces are applied to induce tensile stresses along the desired plane. The modulus of elasticity is high, which favors brittle fracture behavior; this requires careful, stepwise pressure increases and calm load management.

Extraction and shaping in the granite quarry

The extraction of granite blocks follows a multi-stage, plannable workflow tailored to geology, quality, and desired dimensions.

Drilling pattern and crack steering

Borehole diameter, spacing, and depth are defined depending on block size, material quality, and jointing. Tighter patterns improve crack steering but are more laborious; in homogeneous zones, wider grids are possible. Uniform hole alignment and stable borehole walls are essential for reproducible results.

Low-vibration splitting with hydraulic splitters

In hydraulic splitting, hydraulic wedge splitters are inserted into prepared boreholes and pressurized via a hydraulic power unit. The sequence is clearly structured:

Set boreholes along the planned splitting line, aligned to joints or edges.
Insert the split cylinders, align the working faces, ensure a stable seating.
Controlled pressure build-up, observation of crack formation, if necessary sequential repositioning.
Re-splitting along the same line to complete the separation plane.

The method features low vibration levels and is suitable where blasting is not an option or boundary conditions (vibration, noise, dust) must be reduced. Where appropriate, Rock splitters are used for similar low-vibration separation.

Processing, size reduction, and sorting

After detachment, raw blocks are brought to manageable formats, edges are refined, and surfaces adjusted. This can be achieved by further splitting, saw cuts, or combinations. Depending on the task, additional tools from the deconstruction environment are used, especially where metallic inserts, anchors, or concrete connections must be separated.

Separation in mixed structures: natural stone and concrete

In existing buildings, granite foundations, natural stone plinths, or bricked-up openings often occur together with concrete components. In such cases, natural stone portions are split in a targeted manner, while concrete is separated with concrete demolition shears. This enables clean separation of material streams, supporting disposal, reuse, and quality assurance.

Logistics, handling, and safety

Granite blocks are heavy and can have sharp edges. Safe handling is essential for occupational safety and site safety.

Determine weight before lifting (bulk density × volume) and select suitable lifting gear.
Edge protection and controlled load pick-up to avoid spalling.
Stable storage on level, load-bearing surfaces; use wedges to prevent rolling.
Dust and noise reduction through appropriate work organization and technology (dust suppression, noise reduction measures).
Compliance with general safety regulations, especially for load handling, noise, dust, and vibration; legal requirements must be checked case by case.

Planning of splitting processes and hydraulics

For reproducible results, splitting forces, drilling parameters, and the power supply of the hydraulic power pack are coordinated. Governing factors are block size, borehole diameter, hole grid, material quality, and the desired split line. In practice, a stepwise pressure build-up with observation of crack progression, sequential repositioning of the hydraulic wedge splitters, and a constant hydraulic supply have proven effective. Equipment condition, temperature, and clean oil contribute to process stability and operational safety.

Typical fields of application

Granite blocks and their processing are relevant across several applications. The choice of method depends on boundary conditions, component geometry, and requirements regarding vibration, noise, and precision.

Natural stone extraction: Detach raw blocks in the quarry with low vibration levels, adapt geometries to jointing and order dimensions, preserve quality.
Rock excavation and tunnel construction: Separate excavation blocks, expose contours, controlled detachment near sensitive structures.
Concrete demolition and special demolition: For granite plinths or mixed masonry, split natural stone; process concrete portions separately with concrete demolition shears.
Building gutting and cutting: Prepare openings in natural stone masonry, split block segments into manageable sizes, cleanly release connections to concrete components.
Special demolition: Perform work under strict constraints (e.g., heritage protection, confined inner-city sites) using hydraulic splitters with low vibration levels and controlled execution.

Quality assurance on the granite block

The quality of raw blocks is assessed visually and by measurement. Key aspects are crack-free volumes, homogeneous color, defined dimensions, and flat split faces. Before further processing, testing for hidden weak zones is recommended (tap test, visual inspection, and, if necessary, supplementary test methods). For construction products, the relevant rules and verifications must be observed; project-specific requirements should be agreed in advance.

Sustainability and environmental aspects

Low-vibration splitting methods reduce emissions, protect neighboring structures, and help minimize material losses. Clean separation joints promote the reuse of natural stone and the sorted separation of concrete and metal fractions. Water-based dust suppression, orderly transport logistics, and short transport routes further improve the balance.

Key figures and practical values

Several practical orientation values facilitate planning and communication on site:

Bulk density of granite: approx. 2.6–2.8 t/m³; 1 m³ corresponds roughly to 2.7 t.
Example block size: 2.5 × 1.5 × 1.2 m ≈ 4.5 m³ ⇒ approx. 12 t (depending on rock).
Typical borehole diameters for mobile split cylinders: often in the range of a few centimeters, depending on the device and target geometry.
Borehole grid: tighter for heterogeneous rock or tight tolerances; wider for homogeneous material.
Process steps: Drilling → Insertion → Pressure build-up → Crack observation → Re-splitting → Handling/haulage.

Tools and system approach

Working on the granite block combines different systems. Hydraulic splitters and hydraulic wedge splitters provide controlled separation; hydraulic power packs supply the required energy. In mixed situations, concrete demolition shears take over the separation of concrete portions. For metallic inserts, additional cutting or shearing tools from the deconstruction environment can be useful. Decisive are expert selection and the coordinated interaction of the components.