{"id":20008,"date":"2026-01-09T13:18:57","date_gmt":"2026-01-09T12:18:57","guid":{"rendered":"https:\/\/www.darda.de\/?page_id=20008"},"modified":"2026-06-05T09:54:03","modified_gmt":"2026-06-05T07:54:03","slug":"support-system","status":"publish","type":"page","link":"https:\/\/www.darda.de\/en\/knowledge\/support-system","title":{"rendered":"Support system"},"content":{"rendered":"<div class=\"wissen-inhaltsbereich\">\n<p>A support system is the technical basis on which attachments for demolition, deconstruction, and rock processing are operated safely and efficiently. In practice, the spectrum ranges from compact <strong>demolition robot<\/strong> to mini excavators and <strong>crawler excavator<\/strong> through to carrier vehicles such as <strong>compact loader<\/strong> or telescopic loaders. For hand-held tools and cylinders, <a href=\"https:\/\/www.darda.de\/en\/product-overview\/hydraulic-power-units\">hydraulic power units<\/a> are also used as stand-alone support systems. The key is always the harmonious interaction of power, hydraulics, kinematics, attachment interface, and working environment &#8211; for example, when using concrete pulverizers in <strong>concrete demolition<\/strong> or <a href=\"https:\/\/www.darda.de\/en\/product-overview\/hydraulic-rock-and-concrete-splitters\">rock and concrete splitters<\/a> in <strong>natural stone extraction<\/strong> and <strong>tunnel construction<\/strong>. Correct matching minimizes heat generation, cavitation risk, and wear, thereby improving cycle times and component protection.<\/p>\n<h2>Definition: What is meant by a support system?<\/h2>\n<p>A support system refers to the <strong>carrier machine<\/strong> (base machine) including its interfaces, which mechanically carries attachments, supplies them hydraulically, and controls them safely. This includes the undercarriage, boom kinematics, attachment interface (e.g., <strong>quick coupler<\/strong> or <strong>adapter plate<\/strong>), hydraulic supply with control circuits and &#8211; depending on the application &#8211; electrical signals for valves or sensors. A support system provides load capacity, reach, stability, and energy for tools, such as concrete pulverizers, combination shears, multi cutters, steel shears, tank cutters, or rock and concrete splitters including stone splitting cylinders. It combines power delivery, operability, and <strong>occupational safety<\/strong> across different applications such as concrete demolition and special deconstruction, strip-out and cutting, rock demolition and tunnel construction, <a href=\"https:\/\/www.darda.de\/en\/applications\/natural-stone-quarrying\">natural stone extraction<\/a>, and special operations.<\/p>\n<ul>\n<li><strong>Mechanical structure<\/strong>: undercarriage or chassis, upper carriage, boom and stick including cylinders<\/li>\n<li><strong>Energy and control<\/strong>: pumps, valves, control blocks, proportional control, and &#8211; where needed &#8211; electrical signal paths<\/li>\n<li><strong>Interfaces<\/strong>: quick couplers, adapter plates, rotators, tilt functions, and defined connection points<\/li>\n<li><strong>Operator protection<\/strong>: guards, cab protection, emergency stop, and clear visibility for safe maneuvering<\/li>\n<\/ul>\n<h2>Design and variants of support systems<\/h2>\n<p>Support systems can be differentiated by design and energy supply. Classic excavators (crawler or wheeled) provide high hydraulic performance and stable boom kinematics. Remote-controlled demolition equipment excels in tight or low-access zones, for example during strip-out. Compact carriers such as compact and telescopic loaders offer maneuverability in confined spaces. For hand-held or compact splitting and cutting tools, <strong>hydraulic power packs<\/strong> serve as a mobile energy source. Common to all these systems are defined connections, load limits, and working envelopes that must be matched to the respective attachment. Additional selection criteria include power-to-weight ratio, transport width and height, and availability of low-emission or electric drive concepts for interior or sensitive environments.<\/p>\n<h2>Hydraulic requirements and interfaces<\/h2>\n<p>Hydraulics are the heart of the support system. Decisive factors are flow rate, <strong>operating pressure<\/strong>, and the type of control (single- or dual-circuit, single- or double-acting, return\/leak-oil routing). Concrete pulverizers typically require double-acting control circuits with sufficient flow for fast opening and closing as well as stable pressure levels for high crushing forces. Rock and concrete splitters work, depending on design, via hydraulic pressure for wedge actuation; with stone splitting cylinders, <strong>hydraulic power packs<\/strong> with suitable couplings, pressure stages, and safety valves are often used. Filtration quality and oil temperature control are equally relevant to ensure consistent tool performance over longer duty cycles.<\/p>\n<h3>Typical design values<\/h3>\n<ul>\n<li>Flow rate: tune to the tool\u2019s speed behavior (e.g., open or close a concrete pulverizer quickly)<\/li>\n<li>Operating pressure: adequate for peak loads; for splitters, for the defined splitting pressure<\/li>\n<li>Return\/leak oil: depressurized return and a leak-oil line per tool specifications<\/li>\n<li>Control: proportional or load-pressure-compensated for precise work<\/li>\n<li>Oil temperature management: cooling capacity sufficient for continuous operation without derating<\/li>\n<li>Filtration: cleanliness level matched to valve tolerances and component sensitivity<\/li>\n<\/ul>\n<h3>Interfaces and media routing<\/h3>\n<p>Adapter plates, quick couplers, rotary feedthroughs and &#8211; if required &#8211; rotators or tiltrotators influence media routing. For cutting and jaw tools, robust hose routing and kink protection are important to prevent damage from repeated load cycles. Color coding and pressure-free coupling points reduce the risk of misconnections, while case-drain lines and check valves must be arranged to avoid backpressure and heat buildup.<\/p>\n<h2>Sizing and load capacity: selection by tool and application<\/h2>\n<p>The sizing of a support system is determined by tool mass, center of gravity, geometry, and the required working reach. For concrete pulverizers, the load alternations due to \u201cgripping\u201d reinforced concrete must also be considered. With rock and concrete splitters, the weight load is often lower, but stability during the splitting process is crucial. Rotators or tilt units increase projection and leverage, which must be reflected in the lifting chart and in permissible working positions, including lateral reach and work on gradients.<\/p>\n<h3>Key criteria<\/h3>\n<ol>\n<li>Load capacity or residual payload of the boom for the respective reach<\/li>\n<li>Stability under dynamic load changes (outriggers, ballast, ground conditions)<\/li>\n<li>Kinematics and gripping angle for precise engagement, e.g., on beams, walls, or rock fissures<\/li>\n<li>Tool dimensions relative to jaw openings, member thicknesses, and accessibility<\/li>\n<li>Compatibility with the tool manufacturer\u2019s recommended carrier classes and interface geometry<\/li>\n<\/ol>\n<p><em>In practice<\/em>: In special deconstruction, a lighter support system with high hydraulic density can be advantageous to control a concrete pulverizer sensitively. In rock demolition, a stable excavator with a calm stance and splitting tool can promote structurally guided separation. Where working at long reach, cycle times and sway must be balanced with precision requirements and available counterweights.<\/p>\n<h2>Mounting, adapters, and quick couplers<\/h2>\n<p>Correct mechanical coupling is fundamental for safety and precision. Quick couplers shorten setup times; adapter plates ensure positive fit and force transmission. The design includes pin diameter, installation dimensions, plate thickness, and the alignment of the tool with the boom\u2019s force line. Positive locking, secure pin capture, and visible or redundant locking indicators reduce mislock risks; periodic inspection of wear surfaces and locking components maintains positional accuracy.<\/p>\n<h3>Rotation and tilt units<\/h3>\n<p>For combination shears, multi cutters, and tank cutters, rotators or tilt heads improve accessibility. This is particularly helpful during strip-out and cutting in tight building structures to make cuts without repositioning the carrier machine. Additional oil flows, pressure stages, and &#8211; where specified &#8211; electrical signal lines must be provided for rotation and tilt functions; permissible torque and axial load limits of the units have to be observed.<\/p>\n<h2>Application areas and typical requirements<\/h2>\n<p>The requirements on the support system vary widely depending on the project environment. A suitable selection supports efficiency, component protection, and work safety. Environmental conditions such as dust, moisture, temperature, and lighting influence both tool choice and hydraulic settings.<\/p>\n<h3>Concrete demolition and special deconstruction<\/h3>\n<ul>\n<li>Concrete pulverizers for controlled breaking with reduced vibration<\/li>\n<li>Steel shears or multi cutters for reinforcement and profiles<\/li>\n<li>High stability and precise control of the auxiliary hydraulics<\/li>\n<li>Protective guarding and debris management to maintain visibility and safety<\/li>\n<\/ul>\n<h3>Strip-out and cutting<\/h3>\n<ul>\n<li>Compact support systems or demolition robots for areas with limited access<\/li>\n<li>Combination shears and tank cutters for targeted separation<\/li>\n<li>Low emissions and finely metered movements for interior areas<\/li>\n<li>Low ground pressure and non-marking undercarriages to protect surfaces<\/li>\n<\/ul>\n<h3>Rock demolition and tunnel construction<\/h3>\n<ul>\n<li>Rock and concrete splitters for low vibration levels along natural joints<\/li>\n<li>Robust hydraulics and secure support on uneven ground<\/li>\n<li>Good lighting and cab protection systems, if provided<\/li>\n<li>Reliable dust control and ventilation to maintain visibility and protect components<\/li>\n<\/ul>\n<h3>Natural stone extraction<\/h3>\n<ul>\n<li>Stone splitting cylinders for defined splitting lines on blocks<\/li>\n<li>Support systems with sensitive hydraulics and a steady stance<\/li>\n<li>Gentle handling to ensure the quality of raw blocks<\/li>\n<li>Careful positioning to align wedges with natural fissures and reduce waste<\/li>\n<\/ul>\n<h3>Special applications<\/h3>\n<ul>\n<li>Special cutting tools, e.g., for tanks, with suitable media routing<\/li>\n<li>Remotely operable support systems where hazards are elevated<\/li>\n<li>Custom adapter solutions for special component geometries<\/li>\n<li>Integration of auxiliary electronics or sensors where process monitoring is required<\/li>\n<\/ul>\n<h2>Operation with hydraulic power packs<\/h2>\n<p>Hydraulic power packs function as stand-alone support systems, particularly with hand-held or compact splitting and cutting tools. Essential are sufficient oil flow, stable pressure control, and effective cooling. In practice, color-coded, drip-free couplings and clear hose routing prove their worth to avoid mix-ups. Sound attenuation, correct ventilation, and stable placement reduce vibration transmission and improve ergonomics during longer operations.<\/p>\n<h3>Typical applications<\/h3>\n<ul>\n<li>Stone splitting cylinders in tunnel construction and natural stone extraction<\/li>\n<li>Precise separation in sensitive areas where the base machine cannot be used<\/li>\n<li>Ergonomic, safe hand operation with defined return and leak-oil routing<\/li>\n<li>Mobile service and commissioning tasks with compact footprint and rapid setup<\/li>\n<\/ul>\n<h2>Safety, occupational safety, and environmental conditions<\/h2>\n<p>Safety takes precedence. Support systems must be operated stably; load charts and <strong>operating manual<\/strong> must be observed. Lines must be secured against tearing; shut-off valves and hose-rupture protection increase safety. Dust and noise mitigation, for example through water mist and adapted work methods, protects workers and the surroundings. When cutting tanks, media-free condition, venting, and suitable procedures are essential. All statements here are general; in individual cases, the respective regulations and manufacturer specifications apply. A documented risk assessment, including exclusion zones and emergency stop accessibility, supports safe execution.<\/p>\n<h3>Organization and communication<\/h3>\n<ul>\n<li>Cordon off the work area, ensure signals and line of sight<\/li>\n<li>Change tools only when depressurized, with the machine secured<\/li>\n<li>Regular instruction, personal protective equipment<\/li>\n<li>Pre-shift function test of hydraulics and safety devices including quick coupler lock<\/li>\n<li>Clear handover protocol when switching operators or shifts<\/li>\n<\/ul>\n<h2>Maintenance, wear, and availability<\/h2>\n<p>Regular maintenance increases operational safety and service life. This includes oil and filter changes, inspection of hose lines, lubrication of pin bearings, checking the quick-coupler lock, and retightening bolted joints. With concrete pulverizers, check blade or tooth and jaw areas for wear; with rock and concrete splitters, the wedge or cylinder mechanism is decisive. Documented condition checks facilitate preventive maintenance. Cleanliness of hydraulic oil, leak checks at fittings, and thermal inspections after peak loads help prevent unplanned downtime.<\/p>\n<h2>Product matching: think tool and support system together<\/h2>\n<p>The optimal combination of tool and support system is achieved when geometry, hydraulics, and the working environment are harmonized. For concrete pulverizers, a base machine with sufficient auxiliary hydraulics and sensitive proportional control is recommended. For rock and concrete splitters, a steady, stable support system or a separate hydraulic power pack can be advantageous. Combination shears, multi cutters, and steel shears place special demands on cutting force and positioning; tank cutters require safe media routing and accessibility. The goal is <strong>controlled, efficient, and low-damage<\/strong> processing of the structural member or rock. Practical validation includes a short test under representative conditions with monitoring of cycle times, oil temperature, and energy consumption.<\/p>\n<h2>Sustainability and environmental influences<\/h2>\n<p>The use of appropriate support systems contributes to lower emissions, fewer vibrations, and material-conserving deconstruction. Splitting methods reduce vibrations compared to impact methods; precise jaw work minimizes secondary damage. Indoors, low-emission carrier machines and dust-reducing measures support occupational safety and the protection of the building fabric. Energy-efficient hydraulic setups, minimal idling, and careful tool selection reduce fuel or power demand and extend service intervals.<\/p>\n<\/div>\n","protected":false},"excerpt":{"rendered":"<p>A support system is the technical basis on which attachments for demolition, deconstruction, and rock processing are operated safely and efficiently. In practice, the spectrum ranges from compact demolition robot to mini excavators and crawler excavator through to carrier vehicles such as compact loader or telescopic loaders. For hand-held tools <a class=\"moretag\" href=\"https:\/\/www.darda.de\/en\/knowledge\/support-system\">read more&#8230;<\/a><\/p>\n","protected":false},"author":9,"featured_media":0,"parent":14846,"menu_order":0,"comment_status":"open","ping_status":"open","template":"tmpl\/template-wissen.php","meta":{"_acf_changed":false,"footnotes":"","_members_access_role":[],"_members_access_error":""},"class_list":["post-20008","page","type-page","status-publish","hentry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.1 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Support System for Demolition &amp; Rock Processing<\/title>\n<meta name=\"description\" content=\"Technical guide to support systems for carrier machines in demolition &amp; rock work \u2713 hydraulics, kinematics &amp; safety.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" 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