{"id":19245,"date":"2025-09-13T13:53:56","date_gmt":"2025-09-13T11:53:56","guid":{"rendered":"https:\/\/www.darda.de\/lifting-clamp-tongs"},"modified":"2026-04-14T14:08:02","modified_gmt":"2026-04-14T12:08:02","slug":"lifting-clamp-tongs","status":"publish","type":"page","link":"https:\/\/www.darda.de\/en\/knowledge\/lifting-clamp-tongs","title":{"rendered":"Lifting clamp\/tongs"},"content":{"rendered":"<div class=\"wissen-inhaltsbereich\">\n<p>Lifting clamp\/tongs are indispensable load-handling devices when components, natural stones, or concrete segments need to be securely gripped, repositioned, and placed in an orderly manner. In combination with tools such as concrete demolition shears or hydraulic splitters, they enable structured workflows in <a href=\"https:\/\/www.darda.de\/en\/applications\/concrete-demolition-and-special-deconstruction\">concrete demolition and special deconstruction<\/a>, in building gutting and cutting, in rock breakout and tunnel construction, as well as in natural stone extraction. While hydraulic cutting and splitting tools separate, <em>lifting clamp\/tongs take over the controlled transport and positional correction<\/em> of the released parts- precisely, repeatably, and with a high safety standard. In practice, these devices are also described as stone tongs or block grabs when tailored to specific geometries and materials.<\/p>\n<h2>Definition: What is meant by lifting clamps\/tongs?<\/h2>\n<p>Lifting clamps\/tongs are mechanical load-handling devices that grip and lift components via frictional or positive locking. The actuation is usually purely mechanical through scissor or parallelogram kinematics; the clamping force arises from the self-weight of the load and the geometry of the clamp. Lifting clamps\/tongs are attached to crane hooks, hoists, or carrier machines and serve to lift concrete slabs, block stones, curbstones, rock boulders, or segmented components. Depending on the design, they grip horizontally or vertically, via friction linings or toothed grippers, and feature defined load capacities and gripping ranges. In essence, the mechanism converts lifting force into clamping force with a geometry-dependent amplification, taking into account the surface condition and contact pressure.<\/p>\n<h2>Design and operating principle of a lifting clamp\/tongs<\/h2>\n<p>Typical lifting clamps\/tongs consist of a boom with a suspension point, a kinematic mechanism (scissor or parallel guide), and two gripping jaws with linings or teeth. When lifting, the load pull angle generates a <strong>self-reinforcing clamping effect<\/strong>. Spring packs keep the clamp open during positioning or provide gentle pre-tensioning. Optional latching mechanisms prevent inadvertent opening when unloaded. Precision guides and limit stops support parallelism and reduce local edge pressures.<\/p>\n<h3>Key components<\/h3>\n<ul>\n<li>Suspension: Eye or shackle for uptake by crane hook or coupling systems.<\/li>\n<li>Kinematics: Scissor arms or parallelogram for an even, parallel closing stroke.<\/li>\n<li>Grip surfaces: rubberized, ribbed, or toothed- matched to concrete, natural stone, or reinforced concrete.<\/li>\n<li>Adjustment mechanisms: index, pin, or spindle to adapt the gripping range.<\/li>\n<li>Retention systems: spring mechanism or latch for handling without crush hazard.<\/li>\n<li>Safety interlocks: mechanical locks or pawls that secure the open or closed position until load is properly engaged.<\/li>\n<li>Wear parts: replaceable pads and clearly visible wear indicators for timely maintenance.<\/li>\n<\/ul>\n<h2>Types and gripping principles<\/h2>\n<p>Lifting clamp\/tongs differ by gripping direction, contact type, and design. The correct choice depends on the material, geometry, and surface of the load.<\/p>\n<h3>Gripping direction<\/h3>\n<ul>\n<li>Horizontal grippers (e.g., slab or block tongs) for transporting components in a horizontal position.<\/li>\n<li>Vertical grippers (e.g., stone tongs) for upright placement and rotations during the lift.<\/li>\n<\/ul>\n<h3>Contact and force engagement<\/h3>\n<ul>\n<li>Frictional grippers with high-friction linings for sensitive surfaces such as fair-faced concrete or sawn natural stone.<\/li>\n<li>Positive-locking grippers with teeth or contours for rough rock, broken concrete, or irregular edges.<\/li>\n<\/ul>\n<h3>Kinematics<\/h3>\n<ul>\n<li>Scissor tongs with fast, force-amplifying closing behavior.<\/li>\n<li>Parallel grippers for uniform pressure distribution on slabs and blocks.<\/li>\n<\/ul>\n<h3>Specialized variants<\/h3>\n<ul>\n<li>Curb lifters and slab grabs with wide, parallel jaws for uniform contact on precast elements.<\/li>\n<li>Round-section or pipe tongs with contoured jaws for cylindrical or irregular blocks where line contact is preferable.<\/li>\n<\/ul>\n<h2>Applications in combination with cutting and splitting technology<\/h2>\n<p>Lifting clamp\/tongs demonstrate their value especially where components are deliberately detached and must then be safely rehandled. In many workflows they are used directly after concrete demolition shears or hydraulic splitters to remove separated segments from the work area, to sort them, or to stage them in the correct orientation. They are equally established in precast plants and stone yards for repeatable handling and quality-preserving logistics.<\/p>\n<h3>Concrete demolition and special demolition<\/h3>\n<ul>\n<li>After separating wall or slab segments with concrete demolition shears, the lifting clamp\/tongs takes over controlled removal, prevents edge spalling, and enables low-vibration placement.<\/li>\n<li>For massive components, <em>hydraulic splitters<\/em> are used first; the lifting clamp\/tongs then transports the resulting blocks.<\/li>\n<li>Edge buffers and protection pads can be added to sensitive contact zones to maintain surface quality.<\/li>\n<\/ul>\n<h3>Building gutting and cutting<\/h3>\n<ul>\n<li>In interior areas, the lifting clamp\/tongs assists with offset lifting of opening segments after cutting and with material-specific placement.<\/li>\n<li>Confined spaces benefit from rotators for precise alignment and minimized secondary movements.<\/li>\n<\/ul>\n<h3>Rock breakout and tunnel construction<\/h3>\n<ul>\n<li>After loosening with splitting cylinders, irregular blocks can be safely rehandled using positive-locking grip surfaces.<\/li>\n<li>For uneven contours, use jaw geometries that accommodate point or line contact without overstressing edges.<\/li>\n<\/ul>\n<h3>Natural stone extraction<\/h3>\n<ul>\n<li>When handling raw blocks or calibrated slabs, the lifting clamp\/tongs provides controlled gripping geometry to protect edges and maintain dimensional accuracy.<\/li>\n<li>Switchable pads allow alternating between rough and finished surfaces without marks.<\/li>\n<\/ul>\n<h3>Special applications<\/h3>\n<ul>\n<li>In areas with restricted access or sensitive environments, precast parts can be placed with low vibration, without requiring additional drilled or set points.<\/li>\n<li>Work near occupied structures benefits from low-noise, low-dust process chains with minimal percussive loads.<\/li>\n<\/ul>\n<h2>Selection criteria and sizing<\/h2>\n<p>The fit between load and clamp determines safety, efficiency, and surface protection. The following points should be checked before starting work:<\/p>\n<ul>\n<li><strong>Load capacity<\/strong>: Rated load of the clamp \u2265 maximum load incl. tolerances and any adhesion of residual material.<\/li>\n<li><strong>Gripping range<\/strong>: Minimum and maximum openings must match the material thickness and tolerance.<\/li>\n<li><strong>Surface compatibility<\/strong>: Choose linings (rubber, ribbed, toothed) according to material and visual requirements.<\/li>\n<li><strong>Component geometry<\/strong>: Consider existing edges, webs, or embedded parts; plan sufficient bearing width.<\/li>\n<li><strong>Center of gravity<\/strong>: Choose suspension so that the load hangs stably; rotators facilitate alignment.<\/li>\n<li><strong>Ambient conditions<\/strong>: Moisture, mud, dust, or frost can reduce friction- allow safety margins if necessary.<\/li>\n<li><strong>Safety factors and assumptions<\/strong>: Define the required safety factor and friction assumptions in method statements; verify on representative test pieces where feasible.<\/li>\n<li><strong>Temperature and environment<\/strong>: Observe permitted temperature ranges for linings and structural components; avoid chemicals that degrade grip materials.<\/li>\n<li><strong>Markings<\/strong>: Ensure rating plate, serial number, and gripping range markings are present and legible.<\/li>\n<\/ul>\n<h2>Typical workflows with concrete demolition shears and hydraulic splitters<\/h2>\n<ol>\n<li>Separation: Segment with concrete demolition shears along defined lines.<\/li>\n<li>Securing: Take the load, check pull angle, trial lift with lifting clamp\/tongs.<\/li>\n<li>Transport: Move smoothly, avoid oscillations, maintain line of sight.<\/li>\n<li>Placement: Prepare dunnage, set down without stress, relieve and release the gripper.<\/li>\n<li>Finalization: Verify component stability, remove temporary protections, and update the work log.<\/li>\n<\/ol>\n<ol>\n<li>Splitting: Low-compaction demolition using hydraulic splitters.<\/li>\n<li>Grasp parts: Use positive-locking grip surfaces, consider irregular contours.<\/li>\n<li>Sorting: Place material types separately, prepare subsequent processing steps.<\/li>\n<li>Handover: Clear the work area, document the sequence, and coordinate next cuts or splits.<\/li>\n<\/ol>\n<h2>Occupational safety and organizational measures<\/h2>\n<p>Safe lifting operations require coordinated technology and clear procedures. The following notes are general and do not replace project-specific planning:<\/p>\n<ul>\n<li>Prepare a hazard assessment; define responsibilities, signals, and exclusion zones.<\/li>\n<li>Use only trained personnel; provide instruction on the clamp type and carrier machine.<\/li>\n<li>Before every lift: visual inspection of the clamp, slings, and suspension; verify load capacity and gripping range.<\/li>\n<li>No persons under suspended loads; smooth movements without jerks, limit pendulum motion.<\/li>\n<li>Consider weather: wet or icy contact surfaces reduce friction- choose other linings or procedures if necessary.<\/li>\n<li>Perform documented inspections at defined intervals; keep markings legible.<\/li>\n<li>Keep hands and feet away from the closing area; never reach between jaw and component.<\/li>\n<li>Use tag lines where appropriate to control swing without entering the hazard zone.<\/li>\n<\/ul>\n<h2>Carrier machines and slinging gear<\/h2>\n<p>Lifting clamp\/tongs are used on cranes, excavators, or hoists. A suitable suspension and the correct choice of slinging gear are decisive.<\/p>\n<h3>Suspension<\/h3>\n<ul>\n<li>Direct eye uptake or shackle; on excavators often with rotary motor\/rotator for fine angle adjustment.<\/li>\n<li>Provide sufficient headroom to safely overtravel and rotate components.<\/li>\n<li>Observe the carrier machine load chart for all boom positions and attachments.<\/li>\n<\/ul>\n<h3>Slinging gear<\/h3>\n<ul>\n<li>Chains or round slings of suitable grade; consider sling angle and resulting additional forces.<\/li>\n<li>Short, symmetrical sling lengths promote smooth load travel.<\/li>\n<li>Use swivels and connectors rated for the full working load limit and compatible with the suspension eye.<\/li>\n<\/ul>\n<h2>Operation: best practices from the field<\/h2>\n<ul>\n<li>Keep grip surfaces clean; adhesions reduce friction and increase slip risk.<\/li>\n<li>Mark bearing points to repeat center of gravity and grip line.<\/li>\n<li>Trial lift at low height; observe grip pressure during set-down movement.<\/li>\n<li>Pad sensitive edges with protection strips; avoid spalling.<\/li>\n<li>For varying material thicknesses, readjust the gripping range and document it.<\/li>\n<li>Do not adjust the clamp under load; place the component safely before changing settings.<\/li>\n<li>Maintain a steady pull angle; avoid side loading that can compromise clamping.<\/li>\n<\/ul>\n<h2>Maintenance, inspection, and documentation<\/h2>\n<p>Regular care ensures the function of the clamping mechanism and the accuracy of the load ratings.<\/p>\n<ul>\n<li>Daily visual inspection: cracks, deformations, loose pins\/bolts, condition of linings.<\/li>\n<li>Lubrication points as per instructions; prefer dry, low-dust lubrication.<\/li>\n<li>Monitor wear dimension of grip surfaces; replace in good time.<\/li>\n<li>Document periodic inspections by competent persons at defined intervals.<\/li>\n<li>Check fastener torques and joint clearances; replace worn bushings and pins to maintain geometry.<\/li>\n<li>Keep a maintenance log with dates, findings, and remedial actions for traceability.<\/li>\n<\/ul>\n<h2>Distinction: lifting clamp\/tongs, concrete demolition shears, and hydraulic splitters<\/h2>\n<p>Lifting clamp\/tongs are used for lifting and repositioning. Concrete demolition shears separate or downsize components through compressive and cutting action; hydraulic splitters create controlled cracks and blocks through splitting force. In practice, the tools are combined: first separate or split, then guide and place the segments safely with the lifting clamp\/tongs. This creates <strong>low-vibration, controlled process chains<\/strong> that take into account structural stability, noise control, and dust suppression. Each tool contributes a defined function within the workflow to maintain quality, safety, and productivity.<\/p>\n<h2>Avoid common sources of error<\/h2>\n<ul>\n<li>Undersized clamps or incorrect gripping range: leads to slippage or edge breakage.<\/li>\n<li>Unsuitable grip linings for the surface: visible damage or insufficient clamping.<\/li>\n<li>No trial lift and unclear center of gravity: load tipping.<\/li>\n<li>Excessive sling angles: additional transverse forces, uneven pressure.<\/li>\n<li>Dirty, wet, or icy contact surfaces: reduced friction coefficient.<\/li>\n<li>Pull angle too shallow or offset: diminished self-locking and increased slip risk.<\/li>\n<li>Ignoring wear limits: pads or teeth below minimum height compromise grip reliability.<\/li>\n<\/ul>\n<h2>Planning notes for deconstruction and extraction projects<\/h2>\n<p>For smooth workflows, it is advisable to plan lifting clamp\/tongs already during method development: component sizes, cut or split lines, transport routes, and placement points should be coordinated. Especially in combination with concrete demolition shears and hydraulic splitters, work sequences can be structured so that separation, lifting, sorting, and further processing proceed without retooling or unnecessary additional grapples. Interfaces to logistics, waste management, and quality control should be defined early to prevent rehandling and preserve component integrity.<\/p>\n<\/div>\n","protected":false},"excerpt":{"rendered":"<p>Lifting clamp\/tongs are indispensable load-handling devices when components, natural stones, or concrete segments need to be securely gripped, repositioned, and placed in an orderly manner. In combination with tools such as concrete demolition shears or hydraulic splitters, they enable structured workflows in concrete demolition and special deconstruction, in building gutting <a class=\"moretag\" href=\"https:\/\/www.darda.de\/en\/knowledge\/lifting-clamp-tongs\">read more&#8230;<\/a><\/p>\n","protected":false},"author":9,"featured_media":0,"parent":14846,"menu_order":0,"comment_status":"open","ping_status":"open","template":"tmpl\/template-wissen.php","meta":{"_acf_changed":false,"footnotes":""},"class_list":["post-19245","page","type-page","status-publish","hentry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.4 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Lifting Clamps &amp; Tongs for Concrete &amp; Stone<\/title>\n<meta name=\"description\" content=\"Master safe lifts with lifting clamps and tongs \u2713 industrial load handling for concrete, stone and deconstruction.\" \/>\n<meta name=\"robots\" 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